I managed to snap off two of the studs that hold the plastic under tray onto my Cayman. I dropped the three center under trays to start the repair because there was a broken stud on each side. The dealer and their technicians don't bother to repair broken studs and don't sell any replacement parts. Surfing the web led me to the ClickBond adhesive attached threaded studs used in maritime and aerospace applications for cable tiedown points. The ClickBond part number is CS125-1024-CR. The...
8 Comments

I recently added aftermarket grill screens to the front bumper and side intakes on my 2018 Cayman. I bought the whole set from The Radiator Grill Store (frequent Panorama advertiser, look for the PCA discount code in the magazine ads). These are definitely a DIY project, but there are a couple of things I found that were not documented in the instructions. The fronts are the easy ones, and the instructions on the website (downloadable PDF) are reasonably accurate. No removal of anything...
9 Comments

The two plastic trim strips under the front hood, are attached to the body with three pieces of velcro. My 8 year old 2010 987.2 trim strips were flapping due to the velcro giving up. The velcro was done sticking to stuff... I spent some time researching high-temp automotive grade velcro. This is mainly why I'm posting this, as well as some advice after replacing it myself. I ordered the velcro from Amazon, here is a link that will certainly expire. ... and the details that...
4 Comments

This article describes the installation of an external air to oil cooler on my 2007 Cayman 2.7L. The cooler is mounted on the left side of the trans axle with air from under the car fed to the cooler. I want to keep my engine oil temperature as close to 200 degrees as possible during hard driving on the track in sunny FL and gain some additional oil pressure promised by the deletion of the stock oil cooler. The major elements of this install are a Setrab single fan pack & mounting kit, 180...
3 Comments

It seems one of the more common failures we see in our Cayman cars are the horns. I know I've had one horn failure in my 2007 and recently Retired Teach had his third horn failure in his 2008. Changing the horns is a relatively easy job, but it does require the removal of the front bumper cover, which makes it a lot less easy and means that you can count on a pretty expensive repair bill if you take your car to the dealership. Gonzo and I offered to help Retired Teach swap out his horns,...
2 Comments

In Germany, every new Porsche is delivered with a set of Emergency Triangles and a First Aid Kit. Those of us who opted to do a European Delivery were surprised to receive these cool little safety devices at delivery. These are cool little keep sakes that I'd like to hang on to, and as the German TUV knows, it's not a bad idea to have these in your car. The First Aid kit fits nicely into the storage box in the trunk, but the triangles won't fit there. European cars have a nifty little set...
4 Comments

This article describes the installation of a CAE Ultra Shifter, Model number 10013ST into my 2007 Cayman 2.7L with 5 speed. This is a hard core shifter that does not retain the stock shifter look like the Numeric short shifter and others. The reverse lockout feature is inoperable with the 5 speed but works with the 6 speed trans axle. A link to the manufacturer product website is here http://www.shop.cae-racing.de/index.php?a=25&lang=eng The CAE unit is made in Germany and was obtained from...
2 Comments

IMPORTANT NOTICE!: The US National Highway Traffic Safety Administration (NHTSA) has done extensive research and found that Tire Pressure Monitoring Systems (TPMS) reduce highway fatalities. Federal laws/codes require all passenger vehicles of <10,000 lbs. GVWR produced on or after September 1, 2007 to include TPMS and prohibits the act of disabling it. Applying the alteration contained below to a car that is registered for street use may violate Federal and/or State Motor Vehicle Safety Laws,...
2 Comments

I couldn't find the 981 PDLS Bi-Xenon bulb change video of my dreams, so I filmed it myself. EPtCB2sFuGU
5 Comments

I recently removed the Brey-Krause model R-2035 fire extinguisher mounting bracket from the manual sport driver's seat of my 2007 Cayman. From left-to-right, the attached photographs show various stages of disassembly, with the final two photos showing top and bottom views of the assembled pieces. The trickiest part of the installation, aside from removing and installing the HEAVY factory seats, is sliding the flat plate (containing the welded nuts) underneath the seat cushion springs and...
1 Comments