Interior Check interior for damage (esp. driver area) ___________________________________________ Check Owners literature and maintenance manual ______________________________________ Check switches for seats, seat-heating etc. for damage __________________________________ Check that clock, Radio and CD work__________________________________________________ Check seat belt operation __________________________________________________________ Exterior Carry out body and paint...
14 Comments

Porsche brake rotors can last for many years of normal street use without wearing out. For other owners 'normal' use also includes track duty which can accelerate wear and/or cause other defects like cracking. When normal wear or defects reach a certain threshold it is time for new discs. I will use the terms "rotor" and "disc" interchangeably, "rotor" because it is the part of the brakes which actually turns, and "disc" because of the part's shape. I feel this is an acceptable practice...
111 Comments

I recently removed the Brey-Krause model R-2035 fire extinguisher mounting bracket from the manual sport driver's seat of my 2007 Cayman. From left-to-right, the attached photographs show various stages of disassembly, with the final two photos showing top and bottom views of the assembled pieces. The trickiest part of the installation, aside from removing and installing the HEAVY factory seats, is sliding the flat plate (containing the welded nuts) underneath the seat cushion springs and...
1 Comments

Upper engine cover removal will probably be the first disassembly most owners will do on their beloved Caymans, and subsequently the most frequent disassembly operation. For almost every car on the road you can just pop the hood to get access to the engine, but placing the engine in the middle of the car kind of eliminates this easy method. Why? Access for maintenance or checks like Air Cleaner Cartridge Replacement or Checking the Power Steering Fluid Level. Installing a clear...
27 Comments

This is a very basic procedure, practically not worthy of an article, but it does bear mentioning that you must remove the upper engine cover to access the power steering fluid reservoir. So, even if you are not having any problems, every time your cover comes off go ahead and check your fluid level. Many people use the abbreviation PS for "power steering", which fact may aid you in future searches. It might have been a nice feature if Porsche had included a little door you could pop open...
15 Comments

Replacing the Cayman air cleaner is pretty straightforward, and would be extremely easy except for the fact that the clearances are very tight. Some people refer to the air cleaner as an air filter, the engine air filter, etc., I would consider all to be correct. Why? The air cleaner is a scheduled maintenance item. Some owners in dusty or dirty environments will decide to replace this item on an accelerated schedule. Prerequisite- Remove Upper Engine Cover (link) Tools-
57 Comments

I was bitten by the track bug at my very first DE experience, and have become something of a track junkie, needing my monthly fix at the track. As I have gotten faster, I have felt the need to add track seats and harnesses in order to hold me in place better. Without getting into the whole debate about the pros/cons of track seats and harnesses, with or without a rollbar, I decided that if I personally was going that route, I wanted some additional rollover protection. At the time of this...
9 Comments

I had an unfortunate little run-in with a curb while driving in the snow this winter, which damaged the plastic trim piece (deflector) which sits in front of the rear wheel, as you can see from the picture below: To replace it, I ordered a replacement part from Suncoast here: Wheel Arch Trim Replacement for about $24. I figured it would be pretty straightforward replacing it, and for the most part it was. However, I have learned through my modification adventures, that reinstalling...
12 Comments

Removal of the rear interior trim pieces is an unfortunate necessity with a number of modifications, including changing the rear struts, changing stereo speakers, painting the trim pieces, or as in my case, installing a rollbar. This article should help to guide those who are unfamiliar with this process. Step 1 - Remove engine cover carpet. This is fairly easily accomplished by using a trim removal tool to pry up a front corner of the carpet first. Pull back on the front edge to release...
22 Comments

One of the known weaknesses of the Cayman is that when driven hard on the track, the power steering fluid can get hot, expand and can overflow out of the PS reservoir. :angry: (Note, if your car only sees street use, or mild track use, this will not be a problem for you.) There are multiple factors contributing to the PS fluid temperature: high engine RPMs which result in faster PS pump rotation which in turn heats the fluid, and the fact that the PS lines from the pump run near the left-side...
6 Comments