This article discusses the installation of Torque Solutions sport trans axle mounts into my 2007 Cayman 2.7L. The sport mounts keep the trans axle from moving around as much as the stock mounts and tightens up the handling of the car. The down side is that more NVH is introduced into the cabin. I am pleased to report the increase is tolerable and no where near the NVH the sport engine mount introduced into the cabin. You sense more of what the engine is doing on deceleration and various RPMs....
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This article describes the installation of a CAE Ultra Shifter, Model number 10013ST into my 2007 Cayman 2.7L with 5 speed. This is a hard core shifter that does not retain the stock shifter look like the Numeric short shifter and others. The reverse lockout feature is inoperable with the 5 speed but works with the 6 speed trans axle. A link to the manufacturer product website is here http://www.shop.cae-racing.de/index.php?a=25&lang=eng The CAE unit is made in Germany and was obtained from...
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This article describes the installation of the Rennline adjustable gas pedal Revision 4 into my 2007 Cayman 2.7L. I don't know what revisions 1 - 3 were about. This unit raises the gas pedal with respect to the brake pedal to allow better heel and toe action. The unit consists of a base plate, pedal extensions, a pedal housing ( under the pedal extensions ) and a hinge bracket shown in the following photos. The parts are nicely machined from aluminum. The installation took about...
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This article describes the installation of an external air to oil cooler on my 2007 Cayman 2.7L. The cooler is mounted on the left side of the trans axle with air from under the car fed to the cooler. I want to keep my engine oil temperature as close to 200 degrees as possible during hard driving on the track in sunny FL and gain some additional oil pressure promised by the deletion of the stock oil cooler. The major elements of this install are a Setrab single fan pack & mounting kit, 180...
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This article describes the installation of a trans axle oil cooler onto my 2007 Cayman 5 speed. I was inspired by Al Norton's article on RENNTRACK.com where he added a water to transmission oil cooler to his 996 Turbo. It is reversible ( no drilling of the transaxle case ). The trans axle oil cooler is a longevity modification for track operation since our Cayman trans axles are bathed in heat from both the engine and exhaust system. The system consists of an air to oil cooler, oil pump,...
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This article discusses the installation of the WEVO sport engine mount into a 2007 Cayman 2.7L shown here at Tarett's website: http://www.tarett.com/items/boxster~cayman-products/986-987-engine~transmission~brakes-/semi-solid-987-986-eng-mount-detail.htm. The sport engine mount can improve the responsiveness of the car. ( Witness the 981 with computer controlled mounts ) The result of this mod has quite an impact in the cabin: You will feel alot more vibration in the seat and the steering...
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I managed to snap off two of the studs that hold the plastic under tray onto my Cayman. I dropped the three center under trays to start the repair because there was a broken stud on each side. The dealer and their technicians don't bother to repair broken studs and don't sell any replacement parts. Surfing the web led me to the ClickBond adhesive attached threaded studs used in maritime and aerospace applications for cable tiedown points. The ClickBond part number is CS125-1024-CR. The...
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3/16/13 Update: I recently received an email from RSS stating that one should perform regular inspections of the LCAs and that they had sent updated heavy duty LCA ball joint pin rebuild kits (P/N 380) free of charge. I spoke to Mike Schalke at RSS today and he explained that they were doing this to educate RSS LCA users that they need to inspect and replace wear parts on the LCAs regularly. Apparently a customer used the RSS LCAs in one car for a season and then removed the LCAs and...
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A third radiator provides extra cooling margin for those of us operating in warmer climates. This thread show a few photos of a third radiator installation into a 2007 Cayman 2.7L. YMMV. I purchased the third radiator kit from Suncoast. I was pleasantly surprised to find out the car was set up to accommodate the third radiator installation. Here is the kit:
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I installed the OEM fire extinguisher bracket in my 2007 Cayman recently. Here are the parts involved . Here is item 9, the bracket You will also have to buy some metric hardware: items 14 & 15 require a total of four M5-.80 X 16 bolts, lock washers and nuts; items 9, 10, 11 & 12 require three socket head M6-1.00 X 20 bolts and lockwashers. To start this caper you need to disconnect the battery, cover the sill plate with a towel and remove the driver's seat. Once the seat is out the three seat...
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